[{"data":1,"prerenderedAt":349},["ShallowReactive",2],{"spiralflights:\u002Fproducts\u002Fground-screw-production-machinery\u002Fspiral-forming-welding-machine":3,"spiralflights:product-catalogue":189},{"id":4,"title":5,"applications":6,"body":11,"canonicalPath":120,"category":121,"coverImage":121,"date":121,"description":122,"dimensionTable":121,"extension":123,"eyebrow":124,"faq":125,"featuredProductPaths":121,"finalCta":121,"gallery":141,"h1":5,"hero":121,"heroImage":148,"homeFaq":121,"indexable":151,"intro":121,"keywords":152,"locale":121,"manuals":121,"meta":156,"metaTitle":121,"navigation":151,"pageId":157,"pageType":158,"path":159,"process":121,"productFamily":124,"schemaType":160,"seo":161,"solutions":121,"specifications":162,"status":184,"stem":185,"summary":186,"translationKey":121,"updatedAt":187,"videoSection":121,"youtubeVideos":121,"__hash__":188},"pages\u002Fproducts\u002Fground-screw-production-machinery\u002Fspiral-forming-welding-machine.md","Spiral Forming and Welding Machine",[7,8,9,10],"Ground screw production","Foundation screw manufacture","Spiral-to-pipe welding","Short production runs",{"type":12,"value":13,"toc":107},"minimark",[14,19,23,27,30,34,37,41,44,48,51,55,58,62,65,69,72,76],[15,16,18],"h2",{"id":17},"integrated-forming-and-welding","Integrated forming and welding",[20,21,22],"p",{},"The supplied product material describes a workflow that winds the spiral on the pipe directly and welds at the same time. This reduces handling between the two stages.",[15,24,26],{"id":25},"pipe-and-strip-inputs","Pipe and strip inputs",[20,28,29],{},"Provide pipe outside diameter, wall thickness, grade, straightness and prepared-end condition. For the spiral strip, state width, thickness, grade, edge condition, pitch, outside diameter and hand. The proposal must also identify how pipe and strip are loaded, located and supported through the working cycle.",[15,31,33],{"id":32},"production-review","Production review",[20,35,36],{},"Confirm pipe size, strip, pitch, finished ground screw length, weld requirements and the required supporting equipment before finalising the line.",[15,38,40],{"id":39},"one-coordinated-production-step","One coordinated production step",[20,42,43],{},"The machine family is intended to place the spiral directly around the pipe and complete the weld during the same working sequence. This creates a more direct route between raw tube preparation and the finished ground screw assembly.",[15,45,47],{"id":46},"weld-process-scope","Weld process scope",[20,49,50],{},"Define the required joint position, weld process, weld size, continuity, start\u002Fstop treatment and inspection standard. The quotation should separate forming equipment, welding power source, torch or seam tracking, extraction and inspection responsibilities so an integrated description is not mistaken for an undefined complete welding package.",[15,52,54],{"id":53},"line-interfaces","Line interfaces",[20,56,57],{},"Show the upstream pipe preparation step and the downstream cutting, point forming, drilling, coating or inspection operations. Include loading height, transfer direction, buffer requirements and whether the machine must communicate with existing equipment. Interface details are confirmed around the buyer's actual production flow.",[15,59,61],{"id":60},"safety-and-utilities","Safety and utilities",[20,63,64],{},"Confirm electrical supply, compressed air and extraction requirements, along with the factory's welding-fume, fire-protection and guarding standards. Provide the workshop floor plan, material-handling method and safe access around rotating pipe and welding equipment. Final protection and utility scope belongs in the approved technical offer.",[15,66,68],{"id":67},"configuration-inputs","Configuration inputs",[20,70,71],{},"The reference pipe set includes 48, 76, 89, 108 and 114 mm diameters. Send the tube grade, wall thickness, strip, flight profile, weld standard and output target so the proposal can confirm whether the standard pitch and diameter examples suit the required product.",[15,73,75],{"id":74},"quote-checklist","Quote checklist",[77,78,79,83,86,89,92,95,98,101,104],"ul",{},[80,81,82],"li",{},"Pipe OD, wall thickness, grade, length and end condition",[80,84,85],{},"Spiral strip width, thickness, grade, pitch, OD and hand",[80,87,88],{},"Ground screw drawing and required spiral position on the pipe",[80,90,91],{},"Weld process, joint size, continuity and inspection requirement",[80,93,94],{},"Product mix, batch size and target cycle by representative part",[80,96,97],{},"Pipe and strip loading, support and unloading arrangement",[80,99,100],{},"Upstream and downstream equipment interfaces",[80,102,103],{},"Voltage, phase, frequency, compressed air and fume extraction details",[80,105,106],{},"Workshop layout and destination safety requirements",{"title":108,"searchDepth":109,"depth":109,"links":110},"",2,[111,112,113,114,115,116,117,118,119],{"id":17,"depth":109,"text":18},{"id":25,"depth":109,"text":26},{"id":32,"depth":109,"text":33},{"id":39,"depth":109,"text":40},{"id":46,"depth":109,"text":47},{"id":53,"depth":109,"text":54},{"id":60,"depth":109,"text":61},{"id":67,"depth":109,"text":68},{"id":74,"depth":109,"text":75},"\u002Fproducts\u002Fground-screw-production-machinery\u002Fspiral-forming-welding-machine\u002F",null,"Machine for winding spiral onto pipe and welding in the same ground screw production step.","md","Ground screw equipment",[126,129,132,135,138],{"question":127,"answer":128},"What pipe and strip information is needed for a proposal?","Send pipe OD, wall thickness, grade, length and end condition together with strip width, thickness, grade, pitch, flight OD and hand.",{"question":130,"answer":131},"Is the welding power source included automatically?","Not automatically. The quotation should define forming equipment, welding source, torch or seam tracking, extraction, inspection and any buyer-supplied equipment.",{"question":133,"answer":134},"Which line interfaces must be confirmed?","Show upstream pipe preparation and downstream cutting, drilling, point finishing, coating or inspection, including loading height, transfer direction and buffer space.",{"question":136,"answer":137},"What utilities should be stated?","Provide voltage, phase, frequency, compressed-air availability, fume extraction and the destination factory's fire, guarding and operator-safety requirements.",{"question":139,"answer":140},"Can several ground screw sizes be reviewed for one line?","Yes. Provide the smallest, largest and most difficult product drawings and identify batch sizes, changeover expectations and the required spiral positions on each pipe.",[142,145],{"src":143,"alt":144},"\u002Fassets\u002Fproducts\u002Fspiral-forming-welding-machine-detail.webp","Spiral forming and welding process detail",{"src":146,"alt":147},"\u002Fassets\u002Fproducts\u002Fspiral-forming-welding-machine-gallery-3.webp","Formed ground screw production view",{"src":149,"alt":150},"\u002Fassets\u002Fspiral-welding-process.webp","Spiral forming and welding machine for ground screw production",true,[153,154,155],"ground screw welding machine","spiral forming welding machine","ground screw production line",{},"P-GS-01","product","\u002Fproducts\u002Fground-screw-production-machinery\u002Fspiral-forming-welding-machine","Product",{"title":5,"description":122},[163,166,169,172,175,178,181],{"label":164,"value":165},"Suitable pipe diameters","48, 76, 89, 108 and 114 mm",{"label":167,"value":168},"Maximum strip width","15 mm",{"label":170,"value":171},"Maximum strip thickness","3 mm",{"label":173,"value":174},"Typical pitch","40, 50 or 60 mm",{"label":176,"value":177},"Maximum ground screw length","2,000 mm",{"label":179,"value":180},"Maximum flight diameter","1,500 mm",{"label":182,"value":183},"Power supply","380 V, 50 Hz, 3 phase","published","products\u002Fground-screw-production-machinery\u002Fspiral-forming-welding-machine","A coordinated machine for winding a spiral directly on pipe and welding during the same forming step.","2026-07-22","5zXqbXYrppXK5zkzL-GtKd8hpHUANhkfCQX95uA6iag",[190,198,205,212,219,226,233,240,247,254,261,268,275,283,290,297,304,311,318,325,332,334,342],{"category":191,"title":192,"description":193,"image":194,"to":197},"Screw flight","Square-Bar Flexible Auger","A flexible auger made from a square-section profile, with the bar section, coil geometry and installed tube route reviewed as one system.",{"src":195,"alt":196},"\u002Fassets\u002Fproducts\u002Fsquare-bar-flexible-auger.webp","Square-bar flexible auger coils","\u002Fproducts\u002Fflexible-auger-and-forming-machine\u002Fsquare-bar-flexible-auger\u002F",{"category":191,"title":199,"description":200,"image":201,"to":204},"Cold-Rolled Continuous Screw Flight","Cold-formed strip flighting for applications that need continuous, seamless geometry and controlled pitch, diameter and thickness.",{"src":202,"alt":203},"\u002Fassets\u002Fproducts\u002Fcontinuous-cold-rolled-screw-flight.webp","Cold-rolled continuous screw flights in the workshop","\u002Fproducts\u002Fscrew-flight\u002Fcold-rolled-continuous-screw-flight\u002F",{"category":191,"title":206,"description":207,"image":208,"to":211},"Continuous Constant-Thickness Auger Flight","A continuous mould-winding route for multi-pitch flights where material utilization and consistent wall thickness are priorities.",{"src":209,"alt":210},"\u002Fimages\u002Fspiralflights\u002Fproducts\u002Fcontinuous-constant-thickness-auger-flight\u002Fimg_20190319_124340.webp","Continuous constant-thickness auger flight","\u002Fproducts\u002Fscrew-flight\u002Fcontinuous-constant-thickness-auger-flight\u002F",{"category":191,"title":213,"description":214,"image":215,"to":218},"Rounded-Edge Spiral Flight","A helical flight whose rounded edge is part of the specified section, requiring profile dimensions as well as the normal helix geometry.",{"src":216,"alt":217},"\u002Fimages\u002Fspiralflights\u002Fproducts\u002Frounded-edge-spiral-flight\u002F3.webp","Rounded-edge spiral flight sections","\u002Fproducts\u002Fscrew-flight\u002Frounded-edge-spiral-flight\u002F",{"category":191,"title":220,"description":221,"image":222,"to":225},"Sectional Spiral Blade","Single-pitch, equal-thickness helical segments for large diameter, thick plate, wear-resistant or stainless steel flight assemblies.",{"src":223,"alt":224},"\u002Fimages\u002Fspiralflights\u002Fproducts\u002Fsectional-spiral-blade\u002Fimg_20190118_145344.jpg","Sectional spiral blade segments","\u002Fproducts\u002Fscrew-flight\u002Fsectional-spiral-blade\u002F",{"category":191,"title":227,"description":228,"image":229,"to":232},"Serrated Sectional Flight","A single-pitch helical segment with a toothed outside edge, made only after the tooth form, helix and assembly duty are defined.",{"src":230,"alt":231},"\u002Fimages\u002Fspiralflights\u002Fproducts\u002Fserrated-sectional-flight\u002F7.jpg","Serrated sectional flight with toothed outer edge","\u002Fproducts\u002Fscrew-flight\u002Fserrated-sectional-flight\u002F",{"category":191,"title":234,"description":235,"image":236,"to":239},"Shafted Auger Assembly","A complete screw component in which the selected flighting is positioned and joined to a centre tube or shaft with drawing-defined ends.",{"src":237,"alt":238},"\u002Fassets\u002Fproducts\u002Fshafted-auger-assembly.webp","Shafted auger assemblies prepared in the workshop","\u002Fproducts\u002Fscrew-flight\u002Fshafted-auger-assembly\u002F",{"category":191,"title":241,"description":242,"image":243,"to":246},"Shaftless Auger Flight Assembly","A self-supporting open-centre helix for projects where the finished screw is specified without a continuous centre pipe.",{"src":244,"alt":245},"\u002Fassets\u002Fproducts\u002Fshaftless-auger-flight-assembly.webp","Open-centre shaftless auger flight assemblies in the workshop","\u002Fproducts\u002Fscrew-flight\u002Fshaftless-auger-flight-assembly\u002F",{"category":191,"title":248,"description":249,"image":250,"to":253},"Twin-Screw Mixing Flight Set","A coordinated pair of helical flights specified as one working set where hand, pitch, phase and clearance must be checked together.",{"src":251,"alt":252},"\u002Fassets\u002Fproducts\u002Fcontinuous-constant-thickness-auger-flight.webp","Matched screw flights for a twin-screw mixing arrangement","\u002Fproducts\u002Fscrew-flight\u002Ftwin-screw-mixing-flight-set\u002F",{"category":191,"title":255,"description":256,"image":257,"to":260},"Twisted Tape Turbulator","A helical tape insert that promotes tube-side swirling and mixing to improve heat transfer in tubular equipment.",{"src":258,"alt":259},"\u002Fassets\u002Fproducts\u002Ftwisted-tape-turbulator.webp","Twisted tape turbulator insert","\u002Fproducts\u002Fscrew-flight\u002Ftwisted-tape-turbulator\u002F",{"category":191,"title":262,"description":263,"image":264,"to":267},"Variable-Pitch Screw Flight","Flighting in which the axial pitch changes along the screw according to an approved schedule rather than remaining constant from end to end.",{"src":265,"alt":266},"\u002Fimages\u002Fspiralflights\u002Fproducts\u002Fvariable-pitch-screw-flight\u002Fi07_h9bfc65818e624ddbb3cbe6e0194e72aep.jpg_960x960q80.jpg","Variable-pitch screw flights bundled for shipment","\u002Fproducts\u002Fscrew-flight\u002Fvariable-pitch-screw-flight\u002F",{"category":191,"title":269,"description":270,"image":271,"to":274},"Vertical Auger Beater","Heavy-duty vertical auger and related drive components for breaking and distributing livestock manure and organic fertilizer.",{"src":272,"alt":273},"\u002Fimages\u002Fspiralflights\u002Fproducts\u002Fshafted-auger-assembly\u002F18.webp","Vertical auger beater for a manure spreader","\u002Fproducts\u002Fscrew-flight\u002Fvertical-auger-beater\u002F",{"category":276,"title":277,"description":278,"image":279,"to":282},"Forming machinery","Continuous Screw Flight Cold Rolling Machine","A model-selection page for workshops planning continuous cold-rolled flight production across different strip widths, thicknesses and output targets.",{"src":280,"alt":281},"\u002Fimages\u002Fspiralflights\u002Fproducts\u002Fcontinuous-screw-flight-cold-rolling-machine\u002Fimg_20150530_093735.webp","Continuous screw flight cold rolling machine model range","\u002Fproducts\u002Fscrew-flight-forming-machine\u002Fcontinuous-screw-flight-cold-rolling-machine\u002F",{"category":276,"title":284,"description":285,"image":286,"to":289},"Continuous Screw Flight Winding Machine","Continuous mould-winding equipment for equal-thickness screw flights where compact installation and parameter adjustment are useful.",{"src":287,"alt":288},"\u002Fimages\u002Fspiralflights\u002Fproducts\u002Fcontinuous-screw-flight-winding-machine\u002Fimg_20190416_114019.webp","Continuous screw flight winding machine","\u002Fproducts\u002Fscrew-flight-forming-machine\u002Fcontinuous-screw-flight-winding-machine\u002F",{"category":276,"title":291,"description":292,"image":293,"to":296},"GX130-6M Cold Rolling Machine","A continuous screw flight rolling machine for medium strip widths and repeatable output.",{"src":294,"alt":295},"\u002Fimages\u002Fspiralflights\u002Fproducts\u002Fcontinuous-screw-flight-cold-rolling-machine\u002F30.webp","GX130-6M screw flight cold rolling machine","\u002Fproducts\u002Fscrew-flight-forming-machine\u002Fgx130-6m-cold-rolling-machine\u002F",{"category":276,"title":298,"description":299,"image":300,"to":303},"GX150-10L Cold Rolling Machine","A higher-capacity machine configuration for wider strip, larger flight diameters and increased throughput.",{"src":301,"alt":302},"\u002Fassets\u002Fcold-rolling-machine.webp","GX150-10L screw flight cold rolling machine","\u002Fproducts\u002Fscrew-flight-forming-machine\u002Fgx150-10l-cold-rolling-machine\u002F",{"category":276,"title":305,"description":306,"image":307,"to":310},"GX60-4S Cold Rolling Machine","A compact continuous cold-rolling option for narrower strip and smaller flight ranges.",{"src":308,"alt":309},"\u002Fimages\u002Fspiralflights\u002Fproducts\u002Fgx60-4s-cold-rolling-machine\u002F52.webp","GX60-4S screw flight cold rolling machine","\u002Fproducts\u002Fscrew-flight-forming-machine\u002Fgx60-4s-cold-rolling-machine\u002F",{"category":276,"title":312,"description":313,"image":314,"to":317},"GX800S Hydraulic Pressing Machine","A hydraulic forming route for sectional spiral blades where larger dimensions, thicker plate or difficult materials need individual control.",{"src":315,"alt":316},"\u002Fimages\u002Fspiralflights\u002Fproducts\u002Fgx800s-hydraulic-pressing-machine\u002F66.webp","GX800S hydraulic pressing machine","\u002Fproducts\u002Fscrew-flight-forming-machine\u002Fgx800s-hydraulic-pressing-machine\u002F",{"category":276,"title":319,"description":320,"image":321,"to":324},"Sectional Flight Forming Machine Range","A hydraulic forming-machine family for individual spiral blade blanks, ranging from compact 20-ton equipment to a customizable 240-ton configuration.",{"src":322,"alt":323},"\u002Fassets\u002Fproducts\u002Fsmall-sectional-flight-forming-machine.webp","Small sectional flight hydraulic forming machine","\u002Fproducts\u002Fscrew-flight-forming-machine\u002Fsmall-sectional-flight-forming-machine\u002F",{"category":124,"title":326,"description":327,"image":328,"to":331},"Pipe Tapering Machine and Furnace","A hydraulic tapering process coordinated with induction heating to prepare a steel pipe end for the next ground screw production step.",{"src":329,"alt":330},"\u002Fimages\u002Fspiralflights\u002Fproducts\u002Fpipe-tapering-machine-and-furnace\u002F81.webp","Pipe tapering machine and induction heating furnace","\u002Fproducts\u002Fground-screw-production-machinery\u002Fpipe-tapering-machine-and-furnace\u002F",{"category":124,"title":5,"description":186,"image":333,"to":120},{"src":149,"alt":150},{"category":335,"title":336,"description":337,"image":338,"to":341},"Flexible auger systems","Flexible Auger Forming Machine","A roller-based machine route for producing flexible auger coils, planned with the incoming profile, target coil and required line components.",{"src":339,"alt":340},"\u002Fassets\u002Fproducts\u002Fflexible-auger-forming-machine.webp","Flexible auger forming machine with multiple roller stations","\u002Fproducts\u002Fflexible-auger-and-forming-machine\u002Fflexible-auger-forming-machine\u002F",{"category":335,"title":343,"description":344,"image":345,"to":348},"Flexible Auger","Flexible spring-steel auger for moving feed, grain, plastics and similar small particulate materials through a tube-based route.",{"src":346,"alt":347},"\u002Fassets\u002Fproducts\u002Fflexible-auger.webp","Flexible auger for automatic feed systems","\u002Fproducts\u002Fflexible-auger-and-forming-machine\u002Fflexible-auger\u002F",1785311727208]